Steel is used in a variety of industries across the world. The appeal of steel is due to its sturdiness and the resistance to corrosion. Steel is also hardy and can be used in areas where other kinds of material are not suitable.
If you have been working in the steel industry for some time, you need to follow a few tried and tested tips from experts that have been in the industry for a longer period.
You might think that a student equipped with an engineering degree brings a lot of information to the steel fabrication industry, but if there is no one to teach him the various aspects of fabrication, then the degree might not be too useful especially when it comes to the quality of work.
Today we look at the various tips from an experienced steel fabricator.
You need a Good Foreman
You need the presence of a skilled foreman to lead those that are less experienced in the fabrication shop. He knows how the work is done and what kind of tools are needed in the shop, so his role is to point out the mistakes and makes sure everything goes as required.
The supervisor has learnt tips and tricks over time, and he can easily teach these tricks to the less experienced colleagues, making him a valuable addition to any fabrication shop.
The years of experience make him the first one to know what a customer wants, and this means you do not have to be there physically for work to be done.
Have Helpers at Hand
It is common for a steel fabrication shop to have a helper at hand to assist the lead fabricators in their tasks. This is true if you need to complete many tasks in a very short period with tough deadlines.
These helpers work the way they are supposed to – they assist to complete the work in time, and their role in completing the job is indispensable.
Therefore, you should find reliable helpers that understand what needs to be done and do it the right way.
Use Standard Workshop Hand Tools
Many steel fabrication shops make use of custom-made hand tools that are crafted by expert engineers. Once these tools get worn out, it is hard to make new tools with the same specifications as before.
Therefore, the workshop needs to use tools that are made to industrial standards and that are easy to upgrade or replace from in case they wear out.
You Need to Cut Plates to Size before Handling them
Moving large plates is a very risky job because the ends are very smooth and the plates can slip from the clamps. What you need to do is to cut them to size before you attempt to move them; otherwise, you risk accidents in the workplace.
One of the tools you need is a plasma cutter. The cutter helps you to cut to size the large plates and makes them easier to handle. You need to get a plasma cutter that can handle the size of the steel that you are handling in your shop. To get ideas and tips, go to the website to find out more.
If you must move the plates, you need to use spreader chains that have bent plates on all the four edges for a good grip. This way you also prevent paint build up on the newly painted sheets of steel.
Tips on Machining With Stainless Steel
Due to a wide variety of concerns, such as the possibility of chipping, machining this material can be a bit complex. After cutting it into size, the next step is to make it into something useful. Here are a few tips when working with stainless steel.
- Make sure you apply coolant or lubricant when using tools on the steel.
- Opt for large tools so that you can dissipate the heat easily.
- Do not go for heavy cuts consistently, instead opt for light cuts using continuous feeds.
- Choose a machining tool that produces little or no vibration.
- Maintain the cutting edges of the tools at all times.
It takes more than buying a steel plate to come up with the right project. What you need is to cut the plates to size, and know how to handle them safely.